Home / Products / Dry Type Transformer / 2000 kVA Cast Resin Dry-Type Transformer | China Manufacturer & Supplier

2000 kVA Cast Resin Dry-Type Transformer | China Manufacturer & Supplier

Zhongxin General is a China-based manufacturer, factory and supplier of 2000 kVA three-phase cast resin dry-type transformers — stepping 10 kV down to 400 V with Dyn11 vector group and AN/AF cooling. Compliant with GB 20052-2024 (Grade 1 and Grade 2), GB/T 10228 and IEC 60076-11, and meeting EU Commission Regulation No. 548/2014 and 2019/1783 (amended) Tier 1 and Tier 2 energy efficiency requirements. Available in copper or aluminium winding, at 50 Hz or 60 Hz, for domestic and international distribution and industrial projects.

Technical Specifications


SCB14-2000/10 dry-type transformer nameplate — 2000 kVA 10kV/400V Dyn11 AN/AF 5.70% impedance GB 20052-2024 Grade 2 Zhongxin General
Factory nameplate of the SCB14-2000/10 cast resin dry-type transformer — 2000 kVA, 10kV/400V, Dyn11, AN/AF, short-circuit impedance 5.70%, total weight 4,110 kg. Serial No. B240556, manufactured June 2025. Compliant with GB 1094.1-2013, GB/T 10228-2015, GB 20052-2020.

Real Delivery Case — SCB14-2000/10, 2000 kVA

The following nameplate data and images are from an actual delivered unit — SCB14-2000/10, Serial No. B240556, manufactured at Zhongxin General’s Sichuan facility in June 2025. Every parameter shown on the nameplate is verified through routine factory acceptance testing before dispatch.

SCB14-2000/10 Nameplate Data — Actual Delivered Unit


Manufacturing Process — From Winding to Dispatch

The quality of a cast resin dry-type transformer is determined in the manufacturing process. The following images document the actual production steps at Zhongxin General’s Sichuan facility.

Epoxy Vacuum Casting & Curing

HV and LV windings of 2000 kVA dry-type transformer after epoxy vacuum casting entering hot-air curing oven — Zhongxin General factory
HV and LV winding coils of the 2000 kVA dry-type transformer, freshly vacuum-cast with epoxy resin, loaded into the hot-air curing oven for integral cure forming.

HV and LV winding coils of the 2000 kVA dry-type transformer, freshly vacuum-cast with epoxy resin, loaded into the hot-air curing oven for integral cure forming. The vacuum casting process eliminates partial discharge and ensures uniform dielectric strength throughout the winding.

The high-voltage winding is vacuum-cast with filled epoxy resin, greatly reducing partial discharge and improving coil electrical strength. Glass fiber mesh plates reinforce the inner and outer walls of the HV winding, enhancing mechanical strength and short-circuit withstand capability. After casting, all coils are cured in a controlled hot-air oven for integral forming — the step that defines the long-term dielectric and mechanical stability of the transformer.

HV Winding Demoulding

Completed cured LV winding coil of 2000 kVA dry-type transformer after demoulding — Zhongxin General manufacturing
The low-voltage foil winding coil of the 2000 kVA dry-type transformer has completed the curing cycle and is ready for demoulding. DMD epoxy resin interlayer insulation and integral oven-cure ensure dimensional stability and outstanding dielectric performance.

Following the curing cycle, the HV foil winding coil is demoulded. The finished coil surface shows the clean, void-free resin encapsulation that gives SCB-series transformers their flame-retardant, fire-proof, maintenance-free characteristics. The LV winding adopts a foil winding structure, achieving better ampere-turn balance and solving the axial helical angle problem inherent in wire-wound designs — critical at the 2,886.8 A rated LV current of the 2000 kVA unit.

HV Winding Testing & Initial Assembly

Experienced technician performing initial assembly of dry-type transformer HV windings after testing — Zhongxin General factory
A professional technician performs initial assembly of high-voltage epoxy cast windings following routine electrical testing. Each HV winding is vacuum-cast with filled epoxy resin and reinforced with glass fiber mesh for superior short-circuit withstand capability.

Before assembly, each HV winding undergoes individual electrical testing. Only coils that pass the full winding resistance, voltage ratio, and partial discharge checks proceed to assembly. This in-process inspection is a mandatory step in Zhongxin General’s quality protocol — not an optional audit.

Final Assembly

SCB14-2000/10 cast resin dry-type transformer assembly complete — 2000 kVA 10kV/400V Dyn11 Zhongxin General
A 2000 kVA SCB14 cast resin dry-type transformer with all assembly stages complete — core-and-coil assembly, structural clamping, temperature control system, cooling fans, and busbar connections all fitted and verified.

Final assembly integrates the iron core and HV/LV coil assemblies, installs structural clamping components, fits the temperature control system and AN/AF cooling fans, and makes all busbar and terminal connections. The iron core uses imported high-quality cold-rolled silicon steel sheets with a five-stage full-oblique joint structure, coated with epoxy resin to reduce no-load loss, no-load current, and core noise.

Factory Acceptance Testing

Cast resin dry-type transformers undergoing factory acceptance test — routine and type tests Zhongxin General Sichuan
Cast resin dry-type transformers undergoing the full programme of routine factory acceptance tests at Zhongxin General. Every unit passes winding resistance, voltage ratio, no-load loss, load loss, short-circuit impedance, induced overvoltage withstand, separate-source withstand, and partial discharge measurement before dispatch.

Every 2000 kVA dry-type transformer manufactured by Zhongxin General undergoes a full programme of routine tests before leaving the factory. No unit is dispatched without a complete test report.

Routine tests (every unit):

  • Winding resistance measurement
  • Voltage ratio and vector group verification
  • No-load loss and no-load current
  • Load loss and short-circuit impedance
  • Induced overvoltage withstand test
  • Separate-source AC withstand test
  • Partial discharge measurement

Type tests (conducted on representative units; reports available on request):

  • Temperature rise test
  • Lightning impulse test

Special tests (available on request):

  • Sound level (noise) measurement
  • Short-circuit withstand test

All tests are conducted in accordance with IEC 60076-11 and GB/T 10228. Factory Acceptance Test (FAT) with client witness is supported; ITP documentation is available on request.

Integration into Prefabricated Substations

Two 2000 kVA SCB14 cast resin dry-type transformers completed all manufacturing stages awaiting installation into prefabricated substation — Zhongxin General
Two completed 2000 kVA SCB14 cast resin dry-type transformers awaiting installation into prefabricated box-type substations. Both units have passed all factory acceptance tests.
2000 kVA SCB14 dry-type transformer installed inside prefabricated box-type substation — complete integration Zhongxin General
A 2000 kVA SCB14 cast resin dry-type transformer fully installed inside a prefabricated box-type substation, with all HV/LV connections and cooling fan wiring completed.

The 2000 kVA dry-type transformer is one of the most widely specified units in prefabricated and box-type substation packages. Zhongxin General routinely integrates its dry-type transformers with KYN28-12 or GIS switchgear into complete prefabricated substation solutions — reducing on-site installation time and simplifying project commissioning. For a recent example, see our custom prefabricated modular substation for Aktau Port, Kazakhstan.

HV & LV Terminal Details

High-voltage terminal end detail of 2000 kVA cast resin dry-type transformer — HV bushing and tap changer close-up Zhongxin General
Close-up of the high-voltage terminal end of the 2000 kVA dry-type transformer, showing the HV bushings, off-circuit tap changer (±2×2.5%), and precision HV lead connections.
Low-voltage terminal end detail of 2000 kVA cast resin dry-type transformer — LV busbar connections 2886.8 A rated current Zhongxin General
Close-up of the low-voltage terminal end of the 2000 kVA dry-type transformer. The LV copper busbars handle a rated current of 2,886.8 A at 400 V. Argon-protected welding between copper foil and output busbars ensures minimal contact resistance.

The HV end carries 115.5 A at rated load across a five-position tap range of 9,500 V to 10,500 V. The LV end delivers 2,886.8 A — a current level that makes the quality of the LV foil-to-busbar weld critical to long-term reliability. Zhongxin General uses argon-arc protected welding for all LV busbar connections on its SCB-series transformers.

Dispatch

Batch of cast resin dry-type transformers loaded on truck at Zhongxin General factory ready for domestic delivery
Two cast resin dry-type transformers fully loaded and secured on the transport vehicle at Zhongxin General’s Sichuan factory, ready for dispatch to a domestic client.

For domestic deliveries, units are dispatched fully assembled with all documentation. For international export, Zhongxin General packages each transformer in a reinforced ISPM 15-compliant wooden crate with internal shock absorption, desiccant, tilt indicators, and a complete waterproof documentation sleeve — a solution developed through real export experience including our 1250 kVA dry-type transformer export to Europe.

Key Features — 2000 kVA Cast Resin Dry-Type Transformer

Low partial discharge and long service life. Vacuum casting with filled epoxy resin virtually eliminates partial discharge, extending the transformer’s operating life to 30 years or more under normal service conditions.

Strong short-circuit withstand capability. Five-stage full-oblique core joint structure and fiberglass-reinforced epoxy winding encapsulation provide exceptional resistance to grid-side fault currents and switching surges.

Low no-load loss and energy efficiency. High-permeability cold-rolled grain-oriented silicon steel core significantly reduces no-load loss. Grade 1 efficiency versions (GB 20052-2024) meet and exceed EU Commission Regulation No. 548/2014 Tier 1 requirements; Grade 2 versions satisfy EU Tier 2 and represent the standard production specification.

AN/AF dual-mode cooling. Under natural air cooling (AN), the transformer operates at full rated capacity. Under forced air cooling (AF), it can sustain continuous output at 140% of rated load for short periods — providing a built-in overload reserve that is particularly valuable in data centres, industrial parks, and new energy installations.

Intelligent temperature monitoring. PT100 platinum resistance sensors embedded in the LV coil feed an intelligent temperature controller providing three-phase winding temperature scanning, over-temperature alarm, trip output, and automatic fan start/stop. RS485/Modbus communication interface is available on request for centralised monitoring integration.

Available Options & Configurations

  • Winding material: copper (standard) or aluminium
  • Voltage class: 6 kV, 10 kV, 35 kV; HV customizable to match local grid standards
  • Low voltage: 380 V, 400 V, 415 V, 433 V, or other values
  • Frequency: 50 Hz (standard) or 60 Hz
  • Energy efficiency grade: GB 20052-2024 Grade 1, Grade 2, or Grade 3
  • Tap changer: ±2×2.5% off-circuit (standard); on-load tap changer (OLTC) available
  • Protection degree: IP00 (open, standard) / IP20 / IP30 with metalwork enclosure
  • Temperature control: standard intelligent controller; RS485/Modbus optional
  • Noise reduction treatment available for noise-sensitive installations
  • High-altitude versions for installations above 1,000 m a.s.l.
  • Tropical / high-humidity / coastal salt-spray versions available

Typical Applications

The 2000 kVA cast resin dry-type transformer is the standard specification for medium-to-large indoor power distribution in commercial and industrial settings where oil-free, flame-retardant operation is required.

  • Commercial buildings — Shopping centres, high-rise office and residential towers, hotels, airports, and convention centres
  • Industrial parks & manufacturing — Chemical plants, new energy material production, precision manufacturing, and logistics hubs
  • New energy projects — Solar PV step-up substations, wind farm collection systems, energy storage substations
  • Data centres & IT facilities — Critical power supply with zero-oil-spill risk
  • Healthcare facilities — Hospitals and clinics where uninterrupted, fire-safe power supply is life-critical; for a large-scale reference, see our 16,730 kVA intelligent power system for Xinjin District People’s Hospital, which included twelve dry-type transformers from 500 kVA to 2000 kVA

Inquire About 2000 kVA Dry-Type Transformer

Need a quotation, technical datasheet, or Factory Acceptance Test arrangement for a 2000 kVA cast resin dry-type transformer? Whether you are sourcing for a single installation, a volume order, or an international export project requiring IEC / EU compliance, Zhongxin General’s engineering team can provide specifications, pricing, compliance documentation, and delivery timelines matched to your requirements.

Tell us your grid voltage, required LV output, frequency, efficiency grade, winding material preference, and any special environmental or installation conditions — and we will configure the right unit for your project.

[Contact Us for Price & Datasheet]

About Zhongxin General — Dry-Type Transformer Manufacturer & Factory

Zhongxin General (Sichuan Zhongxin General Electric Energy Co., Ltd.) is a China-based manufacturer and factory specialising in oil-immersed power transformers and dry-type power transformers, HV/MV/LV switchgear, prefabricated substations, energy storage systems, and EV charging infrastructure.

Headquartered in Xinjin District, Chengdu, Sichuan Province, the company holds National “Little Giant” Enterprise status — China’s highest SME innovation designation — alongside National High-Tech Enterprise certification.

Our dry-type transformer portfolio covers 30 kVA to 8000 kVA, configurable to 6 kV, 10 kV, and 35 kV voltage classes, in copper or aluminium winding, to GB, IEC 60076-11, and EU standards for domestic and international projects. The 2000 kVA cast resin dry-type transformer described on this page is one of our most widely deployed medium-high-capacity units — supplied to industrial parks, commercial buildings, new energy facilities, hospital projects, prefabricated substations, and international buyers across multiple continents.

Every transformer we manufacture undergoes full routine testing to IEC 60076-11 or GB/T 10228 before dispatch. Test reports are issued as standard documentation with every order.

Browse all case studies to evaluate Zhongxin General as a supplier — from large-scale hospital installations to European export projects and dedicated industrial substations.

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